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Turnkey WPC Door Manufacturing Solution: From Raw Material to Finished Door

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Introduction: Why More Door Factories Choose Turnkey WPC Solutions

As competition in the building materials industry increases, door manufacturers are under pressure to launch production faster, control costs, and ensure stable quality. This is why more factories are choosing a turnkey WPC door manufacturing solution instead of sourcing machines separately.

As a direct WPC extrusion line manufacturer, KINGSHINE provides complete turnkey solutions—from raw material formulation to finished WPC doors—helping customers reduce risk and shorten the time to market.


What Is a Turnkey WPC Door Manufacturing Solution?

A turnkey solution means a complete, ready-to-run production system supplied by one professional manufacturer.

With KINGSHINE, a turnkey WPC door solution includes:

  • Production line design

  • WPC door board & frame extrusion lines

  • Auxiliary equipment integration

  • Installation & commissioning

  • Operator training

  • Long-term technical support

Customers receive a fully operational WPC door factory, not just individual machines.


Step 1: Raw Material Selection & Formulation Design

Raw materials are the foundation of WPC door quality.

Typical materials used:

  • PVC or PE resin

  • Wood powder (usually 60–80 mesh)

  • Calcium carbonate

  • Stabilizers, lubricants, additives

KINGSHINE provides material formulation guidance based on:

  • Door application (interior / exterior)

  • Climate conditions

  • Cost targets

  • Local material availability

This minimizes trial costs and ensures stable extrusion from day one.


Step 2: WPC Door Board Extrusion Line

The WPC door board extrusion line produces the main door panels.

Line configuration includes:

  • Twin-screw extruder (WPC-specific design)

  • Customized door board extrusion mold

  • Vacuum calibration & cooling system

  • Haul-off and cutting units

KINGSHINE extrusion lines support:

  • Hollow or solid door boards

  • Different widths and thicknesses

  • High-output, continuous production


Step 3: WPC Door Frame Extrusion Line

For a complete door system, frame production is essential.

Door frame line features:

  • High-precision extrusion molds

  • Stable dimensional control

  • Smooth surface finish

Both door board and frame lines are designed to match perfectly, ensuring easy assembly and consistent appearance.


Step 4: Post-Processing & Surface Finishing

After extrusion, WPC door components can be further processed.

Optional post-processing solutions:

  • CNC machining

  • Lamination or film coating

  • Hot stamping or embossing

  • Cutting and drilling

KINGSHINE helps customers plan post-processing workflows according to market preferences.


Step 5: Door Assembly & Quality Control

A turnkey solution also considers final assembly.

Assembly process includes:

  • Door board and frame fitting

  • Reinforcement insertion

  • Hardware installation

  • Final inspection

KINGSHINE assists in designing efficient assembly layouts to reduce labor cost and improve throughput.


Factory Layout & Production Planning Support

Every turnkey project starts with professional planning.

KINGSHINE provides:

  • Factory layout drawings

  • Power and water requirement planning

  • Production capacity calculation

  • Labor requirement analysis

This ensures smooth installation and scalable future expansion.


Why Choose a Turnkey Solution Instead of Separate Machines?

Key advantages:

  • Shorter startup time

  • Reduced compatibility risks

  • Lower overall investment risk

  • One supplier, one responsibility

Turnkey solutions are especially suitable for:

  • New WPC door factories

  • Production expansion projects

  • Overseas investment projects


Why Choose KINGSHINE for Your Turnkey WPC Door Project?

As a source factory, KINGSHINE offers:

  • In-house extrusion line manufacturing

  • Screw and mold self-production

  • Customized turnkey solutions

  • On-site installation & training

  • Long-term technical partnership

Our turnkey WPC door solutions are successfully running in Middle East, South America, Eastern Europe, and Southeast Asia.


Total Cost Control and Long-Term Value

A turnkey solution is not about higher upfront cost—it is about lower long-term risk and faster ROI.

With KINGSHINE, customers benefit from:

  • Stable output

  • Reduced downtime

  • Consistent product quality

  • Lower maintenance costs


Conclusion

A turnkey WPC door manufacturing solution allows door factories to focus on market growth instead of technical challenges.

From raw materials to finished doors, KINGSHINE delivers reliable technology, factory-direct pricing, and complete technical support.


Planning a WPC Door Manufacturing Project?

Contact KINGSHINE to receive:

  • Turnkey project proposal

  • Factory layout design

  • Production line configuration

  • Direct factory quotation

We help you build a complete WPC door factory—efficiently and confidently.


Tell us your target door size, capacity, and market — KINGSHINE will design a turnkey WPC door factory for you.

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