PVC Marble(Embossing)/Laminate Sheet Production Line

PVC Marble(Embossing)/Laminate Sheet Production Line Video：

PVC Marble(Embossing)/Laminate Sheet Production Line Features:

Composition of the production line: Conical twin - screw extruder, T-die, vertical three - roller calender (including online laminating), cooling rollers,traction and edge - trimming device, shearing machine, sheet - lifting machine. The horizontal four roll calender is specially developed for surface embossed products.Diferent patterns can be customized bY replacing the embossing rollers, and  roller replacement is convenient.

PVC Marble(Embossing)/Laminate Sheet Production Line  Technical Parameter

PVC Marble(Embossing)/Laminate Sheet Production Line FAQ

1. Production Process

   
   Raw materials like PVC resin and additives are mixed, extruded into sheets, then processed—marble sheets may be printed and embossed, laminate sheets laminated with decorative/protective layers—before being cooled, cut, and packaged.
   
   

2. Materials Used

   
   Primary material is PVC resin, with additives including plasticizers, stabilizers, pigments, and fillers; laminate sheets also use decorative films, protective coatings, and adhesives.
   
   

3. Common Issues & Fixes

   
   Uneven thickness is fixed by calibrating the die and stabilizing extrusion speed; poor embossing by adjusting roller pressure/temperature and aligning patterns; delamination by optimizing adhesive use and cleaning layers; printing defects by maintaining equipment and adjusting ink.
   
   

4. Raw Material Quality Impact

   
   High-quality raw materials ensure good performance—like strong PVC resin and durable stabilizers—while low-quality ones cause issues such as brittleness, discoloration, or layer peeling.
   
   

5. Embossing Role

   
   Embossing enhances aesthetics by creating realistic textures (like marble veining) and patterns, and improves functionality with benefits such as non-slip surfaces and increased scratch resistance.
   
   

6. Types of Production Lines

   
   There are single-layer lines (basic, small-scale), multi-layer co-extrusion lines (complex, multi-layer sheets), and high-speed lines (high-volume, advanced automation) for different production needs.
   
   

7. Cost

   
   Costs vary: single-layer lines cost $80,000–$200,000, multi-layer co-extrusion lines $200,000–$800,000, and high-speed lines over $800,000 (up to millions for fully automated systems).
   
   

8. Maintenance Frequency

   Daily maintenance involves cleaning and checking wear; weekly includes inspecting calibration and systems; monthly requires cleaning extruder parts and calibrating sensors; annual needs professional overhaul and part replacement.
   
   

9. Automation Benefits

   
   Automation boosts efficiency via continuous operation, improves quality with real-time adjustments, enhances safety by reducing risky tasks, and enables data analysis for process optimization.
   
   

10. Waste Reduction

    
    Reduce waste by optimizing material use (precise mixing, recycling scrap), improving process control, enhancing in-line quality inspection, and optimizing cutting/packaging.
    
    

11. Scaling Challenges

    
    Scaling up faces challenges like maintaining quality (needing strict QC and monitoring), securing raw materials (via contracts and storage), managing labor (with training), and investing in equipment/infrastructure.