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LVT Flooring Production Line

LVT Flooring Production Line Features:
LVT flooring production line with high production capacity, with a daily output of 30-60 tons/24 hours. The linear speed reaches 6~10 m/min.
LVT flooring production line with balance layer lamination equipment. Laminating the balance layer on the LVT bottom layer to solve the problem of LVT floor warping.
The LVT flooring from this production line meet the European CE certification.
  • SJZB 92/188,SJZB 110/220,SJZB 130/260

  • Kingshine

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Product Description


LVT Flooring Production Line Video





LVT Flooring Production Line Features:


High production capacity

LVT flooring production line with high production capacity, with a daily output of 30-60 tons/24 hours. The linear speed reaches 6~10 m/min.


Balance layer lamination equipment

LVT flooring production line with balance layer lamination equipment. Laminating the balance layer on the LVT bottom layer to solve the problem of LVT floor warping.


European CE certification

The LVT flooring from this production line meet the European CE certification.


EIR system

Kingshine patent online EIR system is optional to use in this extrusion line. With online EIR system can make high-end EIR LVT floor products.


The LVT flooring line adopts international topbrand configuration

ABB frequency converter, Siemens motor, Siemens PLC, original Schneider Electric, servo cutter, etc. It is high accuracy and automation.


The Layout Diagram Of LVT Flooring Production Line:



LVT Flooring Production Line


LVT Flooring Production Process


mixer

Mixer

extrusion machine

Extrusion Machine

UV COATING

UV Coating

puncher

Puncher

Packaging

Packaging


LVT Flooring Production Line Technical Parameter


Model    92/188 110/220 130/260
Thickness (mm) 1~3 1~3 1~3
Width(mm) 1050/1350 1050/1350 1050/1350
Power(kw) 110 200 280
Capacity(kg/h) 15 Ton/24hrs 30-40 Ton/24hrs 60 Ton/24hrs


LVT Flooring Production Line Case


LVT CASE 1  LVT CASE 2  LVT CASE 3


What is LVT flooring?


LVT flooring is a type of vinyl flooring that mimics the look of natural materials like wood, stone, or ceramic, but it’s made from synthetic materials. It’s known for being durable, water-resistant, and relatively easy to maintain, making it a popular choice for both residential and commercial spaces. It’s often praised for its versatility, affordability, and the comfort it provides underfoot compared to harder materials like tile or hardwood.


Advantages of LVT Flooring


1. Green environmental protection

LVT flooring is mainly produced from PVC, PVC is environmentally friendly and non-toxic renewable resources.


2. Super strong wear resistance

The LVT floor has a special PVC wear-resisting layer on the surface, and its wear resistance can reach 300000 revolutions. It can be used for 5-10 years under normal conditions according to the different wear-resistant thickness.


3. High elasticity and super strong impact resistance.

The LVT floor is soft in texture and has good elasticity. It has good elasticity recovery under the impact of heavy objects.


4. Fire retardant

Qualified LVT floor fire resistance index can reach B1, B1 that is, fire performance is very good, second only to stone. Fire is extinguished.


5. Easy maintenance

LVT floor maintenance is very convenient. The floor is dirty and can be wiped with mop. If you want to maintain the lasting brightness of the floor, only need to regularly wax maintenance can be, its maintenance times are far lower than the laminated floor.


6. Waterproof and moisture proof

LVT flooring is mainly composed of vinyl resin, and water has no affinity, so it is naturally not afraid of water, as long as not long-term immersion will not be damaged; and not because of high humidity and mildew.


Kingshine Plastic Machine Co,.Ltd. is a professional LVT Flooring Production Line manufacturer in China. LVT flooring extrusion line have high yield and low consumption, easy to operate.


LVT Flooring Production Line-kingshineLVT Flooring Production Line-kingshine



What we are offering about LVT flooring project?


1.Professional turnkey solution, save time and cost on project investigation.


2.High quality, high capacity, stable running machine.


3.Reliable after-sale service, guarantee project successful running.




Service & Support


Why Choose Kingshine Machine


Kingshine specializes in manufacturing high-end PVC plastic extrusion equipment. 

Our company specializes in the research and development of SPC/LVT flooring production line, PVC laminate production line, PVC foam board production line, PVC door board / door frame production line. 

Kingshine equipment exported to Europe, the Middle East, Africa and Southeast Asia and other countries and regions, enjoying the reputation and praise of customers at home and abroad.

Our company provides the whole line turnkey project, according to customer project requirements, there are senior experts to provide customers with a full range of services.


    12


ONE-STOP SALES SERVICE


Pre-sale service


To provide information, market research and forecasting, provide consultancy, offers a variety of convenience and market service and so on.

Pre-sale service's main purpose is to assist the clients prepare the project planning and system requirements analysis, enable our products to maximize meet customer needs, but also to maximize customer investment play the comprehensive economic benefits.


After-sale service


1. Installation overseas

2. Provide all kinds of product formula, technology and chemical material manufacturer information

3. According to the customer's requirements, provide technical guidance

4. Technical training for employees of customers

5. Responsible for maintenance service, door to door service if necessary.


Certificates 

1581360ea84106dd78fa5dcc36d6e7a

FAQ


LVT Flooring Production Line FAQ


1. What is the LVT production line process?


The LVT production line is a manufacturing system that transforms raw vinyl (PVC) and additives into finished Luxury Vinyl Tile (LVT) products. The process typically involves extrusion, calendaring, embossing, and laminating to create the multiple layers of LVT flooring, followed by cutting, packaging, and quality control checks.


2. What types of materials are used in the LVT production line?


PVC, Caco3, CPE, ACR, PE wax, Stabilizer, Recycling material and other additives to make LVT floor stable performance.


3. What are the common issues in LVT production lines and how can they be fixed?


Inconsistent thickness: Caused by improper die settings or extrusion temperature. Solution: Calibrate the equipment regularly.

Defective embossing patterns: Caused by insufficient pressure or incorrect pattern registration. Solution: Ensure proper embossing pressure and pattern alignment.

Surface defects: Could be due to material contamination or temperature fluctuations. Solution: Clean all equipment thoroughly and monitor temperature controls.

Machine breakdowns: Caused by lack of maintenance or overuse. Solution: Schedule regular maintenance and ensure proper lubrication.


4. How does the quality of raw materials impact LVT production?


The quality of raw materials is critical in determining the final product’s durability, appearance, and performance. Poor-quality PVC or additives can result in defects, such as uneven texture, fading, or cracking in the finished LVT tiles. Ensuring high-quality raw materials helps produce consistent, durable, and aesthetically pleasing flooring.


5. What is the role of the calendaring process in LVT production?


Calendaring is a crucial step where the raw vinyl material is passed through rollers to form a flat sheet. This process ensures uniform thickness, smoothness, and the proper layer structure of the LVT flooring, which is essential for both durability and aesthetic appeal.


6. How often should an LVT production line undergo maintenance?


Preventive maintenance should be performed on a regular basis, typically every 1-3 months depending on the production volume. Critical components like extruders, dies, and calender  systems should be inspected and cleaned to ensure optimal performance and prevent breakdowns.


7. What are the benefits of automation in LVT production lines?


Automation improves the overall efficiency and consistency of the production process by reducing human error and increasing the speed of production. Automated systems can also monitor real-time data, adjust machine settings, and improve quality control, leading to less waste and higher-quality products.


8. How can I reduce waste in my LVT production line?


Implement a waste-recycling system to reuse excess material.

Optimize extrusion settings to ensure minimal off-cuts.

Regularly inspect machinery to ensure the production process is running smoothly.

Use precise cutting and packaging techniques to reduce scrap.


9. What are the main challenges in scaling up LVT production?


Scaling up LVT production can present challenges such as:


Maintaining consistent product quality across larger volumes.

High capital investment required for additional machinery and production capacity.

Managing labor and operational costs as production volumes increase.

Ensuring that raw material supply meets the higher demand of scaled production.


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