English
SJSZ80/156, SJSZ80/173, Co-extrusion 65/132
Kingshine
Product Description
The PVC foam board production line adopts a conical twin-screw extruder, which has strong torque, excellent mixing and plasticizing properties, stable extrusion efficiency and long service life.
From Jiangyin Deling gearbox company, very famous brand in China, with nice outline, stable running, low noise and long service time.
Driving system
Adopting Siemens motor, which provide stable torque output and various speed.
ABB frequency converter and Schneider electric control system
Have wide adjustment range, high precision temperature control, simple operation and good reliability.
Calibration table
Hydraulic calibration table, offer stable pressure for flatter board surface, especial for thicker board, which is much better than pneumatic one.
Haul off
Our haul off is drived by gear, not chain, which can offer bigger and more stable pulling force, low failure
Cutting machine
Movement speed and drawing speed of cutting machine keep synchronous. All movements are controlled by imported PLC, the design is reasonable, the operation is stable, also it can conduct automatic cutting with fixed length. Powder & dust suction device can be provided.
Mixer
Extrusion
Calibrator
| Model | 80/156 | 80/173 | Co-extruder 65/132 |
| Thickness (mm) | 4-25,25-45 | ||
| Width(mm) | 1220,1560,1830,2050 | ||
| Extruder Motor(kw) | 75 | 90 | 37 |
| Capacity(kg/h) | 300-400 | 400-600 | 100-250 |
A PVC/WPC Foam Board Production Line is an industrial setup used to produce foam boards made from PVC or WPC (Wood Plastic Composite) materials. These foam
boards are widely used in various industries like signage, furniture, construction, and advertising due to their lightweight, durability, and ease of processing.
These production lines are highly automated, integrating processes such as feeding, mixing, extrusion, shaping, and cutting. This integration significantly reduces manual labor and shortens the production cycle, enabling a continuous and stable production process. As a result, they can produce a large number of foam boards in a short time, meeting high - volume market demands.
They are designed to precisely control the amount of raw materials used. In the production of PVC/WPC foam boards, the production line can evenly distribute and extrude the materials, minimizing waste and ensuring efficient utilization of raw materials. This not only reduces production costs but also aligns with the principles of environmental protection and resource conservation.
The foam boards produced by these lines have a uniform cell structure, which leads to low density, high strength, and good heat insulation and sound insulation properties. The production line can precisely control the foaming process and parameters, ensuring the stability and consistency of product quality. Moreover, PVC/WPC foam boards have good water resistance, corrosion resistance, and durability, making them suitable for a wide range of applications.
PVC/WPC foam board production lines can be easily adjusted to produce foam boards of different sizes, thicknesses, and shapes, meeting the diverse needs of different customers. Additionally, by changing the formulation of raw materials and production process parameters, it is possible to produce foam boards with different properties and functions, further expanding the application scope of the products.
Modern PVC/WPC foam board production lines are equipped with advanced energy - saving technologies and equipment. For example, they use high - efficiency heaters and motors, and optimize the design of the production process to reduce energy consumption during production. This helps manufacturers save energy costs and reduce their carbon footprint.
Service & Support
Kingshine specializes in manufacturing high-end PVC plastic extrusion equipment.
Our company specializes in the research and development of SPC/LVT flooring production line, PVC laminate production line, PVC foam board production line, PVC door board / door frame production line.
Kingshine equipment exported to Europe, the Middle East, Africa and Southeast Asia and other countries and regions, enjoying the reputation and praise of customers at home and abroad.
Our company provides the whole line turnkey project, according to customer project requirements, there are senior experts to provide customers with a full range of services.
To provide information, market research and forecasting, provide consultancy, offers a variety of convenience and market service and so on.
Pre-sale service's main purpose is to assist the clients prepare the project planning and system requirements analysis, enable our products to maximize meet customer needs, but also to maximize customer investment play the comprehensive economic benefits.
1. Installation overseas
2. Provide all kinds of product formula, technology and chemical material manufacturer information
3. According to the customer's requirements, provide technical guidance
4. Technical training for employees of customers
5. Responsible for maintenance service, door to door service if necessary.
FAQ
PVC/WPC Foam Board Production Line FAQ
1. What is the PVC/WPC Foam Board Production Line process?
The foamed material is then forced through a die, which shapes it into the desired board profile. After exiting the die, the foam board passes through a calibration unit. This unit cools and calibrates the board, ensuring accurate thickness, width, and surface smoothness. Subsequently, the board goes through a cooling system to solidify its structure completely. Finally, the cooled foam boards are cut to the required lengths by a cutting device and then packaged for storage and distribution.
2. What types of materials are used in the PVC/WPC Foam Board Production Line?
PVC, Caco3, foaming agent, regulator, lubricant, and other additives
3. What are the common issues in PVC/WPC Foam Board Production Lines and how can they be fixed?
Uneven foam density: This can be caused by inconsistent distribution of blowing agents or fluctuations in extrusion temperature and pressure. Solution: Ensure thorough mixing of the raw materials to evenly distribute the blowing agents. Regularly calibrate and monitor the extrusion temperature and pressure, adjusting them as needed to achieve a uniform foam density.
Surface defects: Such as rough surfaces or skin imperfections may result from improper calibration of the calibration unit, insufficient cooling, or contamination. Solution: Check and calibrate the calibration unit according to the manufacturer's instructions to ensure a smooth surface finish. Optimize the cooling system to ensure proper and uniform cooling of the foam board. Thoroughly clean all equipment before production to prevent contamination.
Incorrect board dimensions: May be due to problems with the calibration unit, die wear, or inaccurate cutting. Solution: Regularly inspect and maintain the calibration unit and die to ensure accurate shaping. Check and adjust the cutting device to ensure the boards are cut to the correct lengths and widths.
Poor mechanical properties: This can be caused by improper formulation of raw materials, insufficient mixing, or incorrect processing conditions. Solution: Review and optimize the formulation of raw materials based on the desired mechanical properties. Ensure thorough mixing of the materials and maintain the correct extrusion temperature, pressure, and screw speed during production.
4. How does the quality of raw materials impact PVC/WPC Foam Board production?
The quality of additives, such as plasticizers, stabilizers, coupling agents, and blowing agents, also plays a crucial role. High - quality additives ensure proper foaming, good heat and light resistance, and enhanced compatibility between different components, resulting in a high - quality foam board with excellent performance and long - term durability.
5. What is the role of the calibration process in PVC/WPC Foam Board production?
By maintaining accurate dimensions, the calibration process ensures that the foam boards meet the required specifications for various applications, such as construction, furniture, and packaging. It also helps in achieving a smooth and consistent surface finish, which is important for both the aesthetic appeal and the functionality of the boards. Additionally, proper calibration can prevent warping or distortion of the boards during the cooling process, ensuring their structural integrity.
6. How often should a PVC/WPC Foam Board Production Line undergo maintenance?
7. What are the benefits of automation in PVC/WPC Foam Board Production Lines?
Automation also improves workplace safety by reducing the need for workers to perform dangerous or repetitive tasks. Additionally, automated production lines can collect and analyze production data in real - time. This data can be used for process optimization, predictive maintenance, and quality improvement, helping manufacturers to reduce production costs and increase their competitiveness in the market.
Optimize raw material usage: Use precise weighing and mixing equipment to ensure accurate formulation of raw materials, avoiding over - usage. Implement a recycling system for scrap materials generated during production, such as off - cuts or defective boards. These can be ground up and reused in the production process, reducing the need for new raw materials. However, ensure that the recycling process does not compromise the quality of the final product.
Improve process control: Regularly calibrate and maintain all production equipment to ensure consistent and accurate operation. Use advanced process control systems that can detect and correct any deviations in the production process in real - time. For example, if there are fluctuations in temperature or pressure, the control system can make immediate adjustments to prevent the production of defective boards, reducing waste caused by product rejections.
Enhance quality control: Set up in - line quality inspection points at various stages of the production process. Use sensors and imaging systems to detect defects early, such as uneven foam density, surface imperfections, or incorrect dimensions. By catching and correcting these issues promptly, fewer boards will be rejected at the end of the production line, reducing waste.
Optimize cutting and packaging: Use efficient cutting algorithms and techniques to minimize scrap during the cutting process. Ensure that the cutting blades are sharp and properly aligned to achieve clean cuts. Optimize the packaging process to reduce the use of excess packaging materials and avoid damage to the boards during handling and transportation, which can otherwise lead to product waste.
9. What are the main challenges in scaling up PVC/WPC Foam Board production?
Maintaining product quality: As production volume increases, it becomes more challenging to ensure that each foam board meets the same high - quality standards. Variations in raw material batches, increased stress on production equipment, and more complex production processes can all affect product quality. To address this, strict quality control measures need to be enhanced, and more advanced monitoring and control systems may be required. Regular equipment maintenance and calibration are also crucial to prevent quality degradation.
Meeting raw material demand: Scaling up production means a higher demand for raw materials. Ensuring a stable and reliable supply of high - quality PVC resin, wood flour, additives, and other components at a reasonable cost can be difficult. This may involve establishing long - term contracts with multiple suppliers, exploring new sources of raw materials, or investing in in - house raw material processing facilities.
Managing labor and training: With increased production, more labor is needed. Hiring, training, and managing a larger workforce can be complex. Workers need to be trained to operate new or additional equipment efficiently and safely, and maintaining high levels of productivity and quality among a larger team can be challenging. This requires the development of comprehensive training programs, effective performance management systems, and a positive work culture to retain and motivate employees.
Investment in equipment and infrastructure: Scaling up often requires significant investment in new or upgraded production equipment, as well as expansion of the production facility and supporting infrastructure. Costs include purchasing larger - capacity extruders, more advanced calibration and cutting devices, and upgrading electrical, ventilation, and cooling systems. Securing the necessary capital for these investments and ensuring a smooth integration of new equipment into the existing production process can be a major hurdle for many businesses.
Machine Profile
